Cash Acceptor and Recycler

Chapter Contents

INTRODUCTION .................................................................................................................................1

DESCRIPTION.....................................................................................................................................3

Currency Dimensions...............................................................................................................3 Currency length (long edge)................................................................................................3

Currency width (short edge) ...............................................................................................3

Mechanism ..............................................................................................................................4

Movement Of Notes ................................................................................................................4 Note Categorisation............................................................................................................5 Accept (Primary Receipt of Notes)......................................................................................6 Deposit (Secondary Receipt of Notes) ................................................................................7 Refund (Cancel Deposit) .....................................................................................................8

Dispense (GBRU Only).........................................................................................................8

Capture ...............................................................................................................................9

Dual GBNA/GBRU..............................................................................................................10 Power Requirement...............................................................................................................11

Sensors And Actuators...........................................................................................................11 Pre‐Acceptor .....................................................................................................................12

Separator ..........................................................................................................................13 Escrow / Reservoir ............................................................................................................14 Upper Transport................................................................................................................15 BV Entry Transport............................................................................................................16 Bill Validation Structure ....................................................................................................16 Lower Transport................................................................................................................17 Lower Base........................................................................................................................17

Currency Cassette .............................................................................................................18

TROUBLESHOOTING........................................................................................................................19

Status Indicator Lights ...........................................................................................................19

Error Messages ......................................................................................................................21

FRU Locations....................................................................................................................22

Error Tables.......................................................................................................................23

Jam Clearance – Upper Module.............................................................................................31 Pre‐acceptor......................................................................................................................31

Separator (Stack Area) ......................................................................................................33 Top Module.......................................................................................................................38 Separator Transport..........................................................................................................39 Bill Validator (BV)..............................................................................................................40 Post‐BV Transport.............................................................................................................40 Pre‐Bill Validator (BV) Transport.......................................................................................41

Reject Transport................................................................................................................41

Escrow Transport, Escrow, and Reject Reservoir..............................................................42

Closing the Top Module....................................................................................................43 Bunch Transport................................................................................................................44

Cassette Transport and Fixed Reject Bin...........................................................................45

Cassette Transport and Removable Reject Bin.................................................................47

Foreign Object Removal.........................................................................................................50 Pre‐acceptor......................................................................................................................50

Separator (Stack Area) ......................................................................................................54

Separator Transport and Bill Validator .............................................................................56

DIAGNOSTICS ..................................................................................................................................58 Level 0....................................................................................................................................58

Level 1....................................................................................................................................58

Dispense Functionality......................................................................................................59

Security .............................................................................................................................59

Dispense Authorisation.....................................................................................................59

Clear IN..............................................................................................................................60 Accept ...............................................................................................................................60

Encash...............................................................................................................................60

Refund...............................................................................................................................61 Status ................................................................................................................................61

Report Definitions.............................................................................................................62 Deposit Run‐To‐Run Sequence1 .......................................................................................62 Deposit Run‐To‐Run Sequence 2 ......................................................................................62

Shutter Test.......................................................................................................................63

Set Notes...........................................................................................................................63 Stack..................................................................................................................................63 Present..............................................................................................................................63 Dispense............................................................................................................................63

Test Cash Units..................................................................................................................63 Test Guide Light ................................................................................................................63 Dispense Run‐To‐Run Sequence .......................................................................................63

Motor Test ........................................................................................................................64

Save Statistics....................................................................................................................64

Save BV Info ......................................................................................................................64

M_Status And M_Data......................................................................................................64

Level 3....................................................................................................................................64 S_DATA..............................................................................................................................64

Tallies ................................................................................................................................65 STRAPPING ......................................................................................................................................65

ADJUSTMENTS.................................................................................................................................66

Facia Shutter Alignment ........................................................................................................66 Lower Module To Upper Module ..........................................................................................68

Push Latch..............................................................................................................................68

Interlock Switch .....................................................................................................................70 Old Style............................................................................................................................70

New Style ..........................................................................................................................72 Belt Tension ...........................................................................................................................73

Gear Timing............................................................................................................................73

Bill Validator Calibration........................................................................................................75

Cleaning ............................................................................................................................75

Calibration.........................................................................................................................79

MODULE REMOVAL AND REPLACEMENT........................................................................................80 FRU/Module Replacement ....................................................................................................80

FRU Locations ........................................................................................................................81

FRUs In The Upper Module....................................................................................................82 Bill Validator BV Unit ‐ Removal........................................................................................82 Bill Validator BV Unit ‐ Replacement ................................................................................84 BV Fan ‐ Removal (early units only) ..................................................................................86 BV Fan ‐ Replacement (early units only)...........................................................................87 Pre‐Acceptor ‐ Removal ....................................................................................................87 Pre‐Acceptor ‐ Replacement.............................................................................................90 Escrow and Reservoir ‐ Removal.......................................................................................92 Escrow and Reservoir ‐ Replacement................................................................................97 Separator PCB (Mounted on Separator) ‐ Removal..........................................................98 Separator PCB ‐ Replacement...........................................................................................99 Gas Strut ‐ Removal.........................................................................................................100 Gas Strut ‐ Replacement .................................................................................................101 Separator ‐ Removal .......................................................................................................101 Separator ‐ Replacement ................................................................................................103 Removable Reject Bin ‐ Removal ....................................................................................104 Main Upper PCB ‐ Removal.............................................................................................104 Main Upper PCB ‐ Replacement......................................................................................105 Upper Transport ‐ Removal.............................................................................................106 Upper Transport ‐ Replacement .....................................................................................109 BV Entry Transport ‐ Removal.........................................................................................110 BV Entry Transport ‐ Replacement..................................................................................111 Separator to Escrow/Reservoir Timing Belts ‐ Removal .................................................112 Separator to Escrow/Reservoir Timing Belts ‐ Replacement ..........................................114 BV Entry Transport to Upper Transport. Main Timing Belt ‐ Removal............................114

BV Entry Transport to Upper Transport. Main Timing Belt ‐ Replacement ....................117

FRUs In The Lower Module..................................................................................................117 Push Latch ‐ Removal......................................................................................................117 Push Latch ‐ Replacement...............................................................................................118 Lower PCB ‐ Removal ......................................................................................................120 Lower PCB ‐ Replacement...............................................................................................122 Lower Transport ‐ Removal.............................................................................................122 Lower Transport ‐ Replacement .....................................................................................124

Currency Cassette (Deposit/GBNA, Recycler/GBRU, With/Without Keylock) ................124

Power Supply ‐ Removal .................................................................................................125 Power Supply ‐ Replacement..........................................................................................126 Power Supply Fuses ........................................................................................................126 Reed Switches ‐ Removal................................................................................................127 Reed Switches ‐ Replacement.........................................................................................127 Motor Assembly (Recycler and Deposit) ‐ Removal........................................................128

Motor Assembly (Recycler and Deposit) ‐ Replacement ................................................129

Harnesses.............................................................................................................................129 Cassette Connector Harness ‐ Removal..........................................................................129 Cassette Connector Harness ‐ Replacement...................................................................131

Link Harnesses.................................................................................................................132 GBNA/GBRU to ATM Link Cable ‐ Removal.....................................................................132 GBNA/GBRU to ATM Link Cable ‐ Replacement..............................................................136 Upper to Lower Module Link Cable ‐ Removal ...............................................................137 Upper to Lower Module Link Cable ‐ Replacement ........................................................141 Upper Module Link Cable ‐ Removal...............................................................................141 Upper Module Link Cable ‐ Replacement .......................................................................143

CABLING ........................................................................................................................................144 Interlock Switch Connections..........................................................................................144

CONNECTOR ASSIGNMENT/PINOUTS ...........................................................................................144

GBNA/GBRU To ATM Connectors........................................................................................144 Power Input Connector...................................................................................................145

Communication...............................................................................................................145

PCB Connectors ...................................................................................................................146

TOOLS............................................................................................................................................149

Cash Acceptor and Recycler

Chapter Contents

INTRODUCTION

This chapter describes the Global Bunch Recycle Unit (GBRU) and the Global Bunch Note Acceptor (GBNA). Both devices can transport a bunch of banknotes from the facia entry slot to a separator and then perform recognition and validation processes on these notes. Notes not recognized as banknotes may be returned to the entry slot, or captured, depending upon the mode of operation of the device. Additionally the GBRU can dispense notes from the currency cassettes to the entry slot.

The GBNA/GBRU is available as a standard variant or as an extended variant which can accommodate larger cassettes.

The GBNA/GBRU is also available as a type ‘A’ or type ‘B’ variant. Type ‘B’ variants have a narrower guide path and can be identified by coloured labels on the Pre‐acceptor, Separator and Escrow FRUs, as shown below.

CAUTION

Risk of explosion if BV battery* is replaced by an incorrect type. Dispose of used batteries in accordance with local regulations.

* BV battery is not an NCR field replaceable item. This caution is required for UL certification.

DESCRIPTION

The diagram below names the units in the GBNA/GBRU.

Note: In this description and throughout the chapter the terms “left” and “right” are regarded as when looking directly on the pre‐acceptor of the GBNA/GBRU. The Preacceptor is regarded as the “front”.

Currency Dimensions

The GBRU and GBNA can accept banknotes of the following dimensions:

Currency length (long edge)

	Type A	Type B
Deposit	120 mm (4.72 in.) to 182 mm (7.17 in.)	120 mm (4.72 in.) to 166 mm (6.54 in.)
Recycle	127 mm (5.00 in.) to 182 mm (7.17 in.)	127 mm (5.00 in.) to 166 mm (6.54 in.)
Extended Recycle	150 mm (5.91 in.) to 182 mm (7.17 in.)	138 mm (5.43 in.) to 166 mm (6.54 in.)

Currency width (short edge)

60 mm (2.36 in.) to 86 mm (3.39 in.)

Mechanism

Banknotes are handled by the GBRU and GBNA as follows:

l Feed method ‐ Placed in a bunch of notes up to 25 mm thick (200 flat notes)

l Feed direction ‐ Long edge of notes presented to inlet

l Dispensable notes ‐ Dispensed in a bunch up to 25 mm thick (200 flat notes) l Feed speed ‐ 7 banknotes per second l Speed of transport:

l Main transport ‐ 1200 mm/sec.

l Pre‐acceptor/bunch ‐ 160 mm/sec.

l Top transport/bunch ‐ 140 mm/sec.

l Number of cassettes: Configured for 2 or 4 cassettes l Capacity of cassettes:

l Standard Deposit Cassette ‐ 1700 ‐ 2300 notes

l Extended Deposit Cassette ‐ 2800 ‐ 4400 notes

l Standard Recycler Cassette ‐ 1400 ‐ 2000 notes l Extended Recycler Cassette ‐ 2600 ‐ 4100 notes l Capacity of removable reject bin:

l Counterfeit compartment ‐ 10 notes

l Capture compartment ‐ 200 notes

l Reject compartment ‐ 200 notes l Capacity of fixed reject bin (GBNA):

l Counterfeit compartment ‐ 10 notes

l Capture compartment ‐ 200 notes

l Capacity of escrow ‐ 25 mm bunch (200 flat notes)

l Recycling capability (GBRU) ‐ Up to 4 denominations

Movement Of Notes

The movement of notes through the GBRU and GBNA is considered under the following headings:

l Note Categorization

l Accept

l Deposit

l Reject

l Dispense (GBRU Only)

l Capture

Note Categorisation

For notes in general circulation four categories of condition have been defined. The way in which banknotes are handled by the GBNA/GBRU is controlled by the mode of operation of the device (termed the Categorization Mode, 0 to 3). The following table briefly describes the action taken by the device for the four defined categories of notes against the four Categorization Modes.

<‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐Note Category‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐>

Categorisation 1 ‐ Not recognized as 2 ‐ Elements 3 ‐ Elements not 4 ‐ Banknotes fully

Mode banknote because of identified as clearly authenticated as wrong image or counterfeit. Image authenticated. genuine. All format, transport and format Suspect banknotes. authentication

error, large dog‐ recognized but one Image format and checks delivered eared or missing or more authentication positive results. sections, hand authentication features (IR, UV, May be used for written notes, features (IR, UV, magnetism, security recycling.

separating cards, magnetism, security thread) recognized,

etc., or wrong thread) missing or but tolerance and/ currency. out of tolerance. or quality

deviations. In most cases unfit or soiled banknotes. Not to be recycled.

0 ‐ Non‐ECB Return to Return to cardholder Return to Accept for cardholder. cardholder. processing. Return

on cancel.

1 ‐ ECB Special Return to Capture. No return. Accept for Accept for

(Germany) cardholder. processing. No processing. Return

return on cancel. on cancel.

2 ‐ (China) Return to Capture. No return. Return to Accept for cardholder. cardholder. Processing. Return

on Cancel.

3 ‐ ECB Standard Return to Capture. No return. Accept for Accept for cardholder. processing. Return processing. Return on cancel. on cancel.

Note: 1. ECB = European Central Bank

Note: 2. ECB6 = Suspected counterfeit note retention (in BNAs). Named after article 6 European Central Bank Council Regulation 1338/2001.

Accept (Primary Receipt of Notes)

On an Accept the GBNA/GBRU transfers a bunch of notes (maximum 25mm height) from the facia to the Separator via the Pre‐acceptor.

The Separator takes notes from the bunch and transfers them to the BV consecutively, where their characteristics are checked by an optical line sensor, a magnetic sensor, a UV sensor and a thickness sensor. Depending upon the check results, notes are transferred to the Escrow if genuine, or to a Reservoir if rejected. Notes in the Reservoir are bunched up and returned to the facia slot.

In the ECB6 mode, if a note is identified as counterfeit, it is transferred to the counterfeit area of the Reject Bin. Depending upon the settings, suspect notes can be distributed to a Suspect Cassette, Escrow, or a Reservoir.

The following table summarizes the flow of notes for an Accept.

			Categorization Mode/Destination
Source	Category of Notes		Non-ECB6 Mode	ECB6 Mode
Pre‐acceptor	All		Separator	Separator
Separator	Cat. 4	Genuine	Escrow	Escrow
	Cat. 4	Damaged	Escrow	Escrow
	Cat. 3	Suspect	Not applicable	Germany: Suspect cassette China: Reservoir Standard: Escrow (by parameter)
	Cat. 2	Counterfeit	Not applicable	Counterfeit area
	Cat. 1	Not recognized	Reservoir	Reservoir
	Overflow of Escrow		Reservoir	Reservoir

Deposit (Secondary Receipt of Notes)

During the Deposit the bunch of notes in Escrow is lifted up and transferred to the Separator.

The Separator takes each note from the bunch and transfers it to the BV unit consecutively, where its characteristics are checked by the Optical line sensor, Magnetic sensor, UV sensor and Thickness sensor. Depending upon the check results, each note is transferred by denomination to a corresponding cassette, or to the reject area in Reject Box if damaged. If identified as counterfeit, the note is transferred to the counterfeit area of the Reject Bin.

The following table summarizes the flow of notes for a Deposit.

			Categorization Mode/Destination
Source	Category of Notes		Non-ECB6 Mode	ECB6 Mode
Escrow	All		Separator	Separator
Separator	Cat. 4	Genuine	Storage cassettes	Storage cassettes
	Cat. 4	Damaged	Reject area	Suspect cassette
	Cat. 3	Suspect	Not applicable	Germany: Suspect cassette China: Reject area Standard: Suspect cassette (by parameter)
	Cat. 2	Counterfeit	Not applicable	Counterfeit area
	Cat. 1	Not recognized	Reject area	Reject area
	Overflow of Deposit or recycle storage cassette		Configured Cassette or Reject area	Configured Cassette or Reject area

Refund (Cancel Deposit)

During a Refund (cancelled deposit) the bunch of notes in the Escrow is lifted up and returned to the facia slot via the Pre‐acceptor.

The following table summarizes the flow of notes for the Refund.

Source	Category of Notes	Destination
Escrow	All	Pre‐acceptor

Dispense (GBRU Only)

The Dispense function is available on the GBRU only.

Notes from a cassette are checked at Bill Validation unit and transferred to the Escrow.

The following table summarizes the flow of notes for a Dispense.

			Categorization Mode/Destination
Source	Category of Notes		Non-ECB6 Mode	ECB6 Mode
Storage cassette	Cat. 4	Genuine	Escrow	Escrow
	Cat. 4	Damaged	Reject area	Reject area
	Cat. 3	Suspect	Not applicable	Reject area (default) Escrow or Suspect cassette (configurable)
	Cat. 2	Counterfeit	Not applicable	Counterfeit area
	Cat. 1	Not recognized	Reject area	Reject area
	Overfeed from storage cassette		Reject area	Reject area

Capture

On a Capture any notes left behind by a cardholder are taken back to the Separator, and those left in the Escrow are also taken back to the Separator. The Separator takes notes from the bunch and transfers them to the BV consecutively, where their characteristics are checked by the Optical line sensor, Magnetic sensor, UV sensor and Thickness sensor. All the notes are transferred to a specified location which may be, the Reject Area, the Capture Area, or Bill Cassettes.

The following table summarizes the flow of notes for a Capture.

			Categorization Mode/Destination
Source	Category of Notes		Non-ECB6 Mode	ECB6 Mode
Pre‐acceptor / Escrow / Reservoir	Cat. 4	Genuine	Reject or Capture area or optionally to configured cassettes	Reject or Capture area or optionally to configured cassettes
	Cat. 4	Damaged
	Cat. 3	Suspect	Not applicable	Reject or Capture area or optionally to configured cassettes
	Cat. 2	Counterfeit	Not applicable	Counterfeit area
	Cat. 1	Not recognized	Captured area or optional retract to reject area	Captured area or optional retract to reject area.

Dual GBNA/GBRU

Dual GBNA/GBRU allows two devices to be deployed in the one ATM, allowing maximum capacity and availability. The second device is identified by a label marked as 2, adjacent to the racking out handle.

In addition on the second device, a connector is installed to the SHT position on the Lower PCB, as shown below.

Power Requirement

The power requirement for the GBNA/GBRU is as follows:

l Input voltage = +24 Vdc and +24 Vdc interlocked

l Internally generated supplies +12 Vdc, ‐12 Vdc, and +5 Vdc l Peak current measured at GBNA/GBRU input connector = 30 A There are three fuses in the module power supply:

l Fuse 1 = 250 V 10 A (Littelfuse)

l Fuse 2 and Fuse 3 = 250 V 30 A (Littelfuse)

Sensors And Actuators

The diagram below shows the positions of sensors and actuators throughout the GBNA/ GBRU. The sections that follow name the sensors and actuators in each functional unit and briefly describe their functions.

Pre‐Acceptor

Symbol

GBRU

GBNA

Class

Function

PABM

X

X

Stepper Motor

Belt drive

PATM

X

X

Stepper Motor

Tray drive

PACM

X

X

Stepper Motor

Clamp drive

PAMG

X

X

Linear Solenoid

Accept Stopper drive

PDMG

X

X

Linear Solenoid

Dispense Stopper drive

PHMG

X

X

Linear Solenoid

Hook drive

PTHC

X

X

Photo‐Interrupter

Detect Upper Transport home position

POLC

X

X

Photo‐Interrupter

Detect overload

PDPC

X

X

Photo‐Interrupter

Detect tray delivery position

PRPC

X

X

Photo‐Interrupter

Detect tray release hook position

PCEC

X

X

Photo‐Interrupter

Detect carrier end position

PDAC

X

X

Photo‐Interrupter

Detect D‐stopper arrive position

PHPC

X

X

Photo‐Interupter

Monitor the status of PHMG

PHBC

X

X

Photo‐Interrupter

Monitor the status of PABM

PLPC

X

X

Photo‐Interrupter

Detect length check position

PTPC

X

X

Photo‐Interrupter

Detect tray pulse

PBPC

X

X

Photo‐Interrupter

Detect belt transfer pulse

PS1S

X

X

Infrared Sensor / LED‐S

Trigger for Shutter 1

PS2S

X

X

Infrared Sensor / LED‐S

Trigger for Shutter 2

PS3S

X

X

Infrared Sensor / LED‐S

Trigger for Shutter 3

PS4S

X

X

Infrared Sensor / LED‐S

Trigger for Shutter 4

PTCS

X

X

Infrared Sensor / LED‐S

Trigger for Clamp

PASS

X

X

Infrared Sensor / LED‐S

Trigger for Accept‐Stopper

PDSS

X

X

Infrared Sensor / LED‐S

Trigger for Dispense‐Stopper

Separator

Symbol	GBRU	GBNA	Class	Function
SEPM	X	X	Stepper Motor	Pusher drive
SESM	X	X	Stepper Motor	Stage drive
SEFM	X	X	Stepper Motor	Pick drive
SEDM	X	X	Stepper Motor	Deskew drive
SRMG	X	X	Linear Solenoid	Return Roller drive
SPUC	X	X	Photo‐Interrupter	Detect Pusher upper position
SSUC	X	X	Photo‐Interrupter	Detect Stage upper position
SSLC	X	X	Photo‐Interrupter	Detect Stage lower position
SPPC	X	X	Photo‐Interrupter	Detect Pusher press position
SPBC	X	X	Photo‐Interrupter	Detect Pusher bridge position
SSEC	X	X	Photo‐Interrupter	Detect Separator empty
SFPC	X	X	Photo‐Interrupter	Detect Feed Roller phase
SCDC	X	X	Photo‐Interrupter	Detect the centre of the Deskew lever
SHDC	X	X	Photo‐Interrupter	Detect the home position of the Deskew lever
SFOC	X	X	Photo‐Interrupter	Detect the width of note in left position.
SFIC	X	X	Photo‐Interrupter	Detect the width of note in right position.
SPCC	X	X	Photo‐Interrupter	Detect Pusher pulse check
SBLC	X	X	Photo‐Interrupter	Detect BV Entry Unit lock state
SSLS	X	X	Infrared Sensor / LED‐S	Pre‐check skew ‐ left
SSRS	X	X	Infrared Sensor / LED‐S	Pre‐check skew ‐ right
SSOS	X	X	Infrared Sensor / LED‐S	Pre‐check skew ‐ Outside
SDIS	X	X	Infrared Sensor / LED‐S	Detect Deskew ‐ in position
SDOS	X	X	Infrared Sensor / LED‐S	Detect Deskew ‐ out position

Escrow / Reservoir

Symbol

GBRU

GBNA

Class

Function

EESM

X

X

Stepper Motor

Escrow Stage drive

ERSM

X

X

Stepper Motor

Reservoir Stage drive

ESCM

X

X

Stepper Motor

Carrier drive

EBMG

X

X

Rotary Solenoid

ESC‐B Gate drive

ESMG

X

X

Rotary Solenoid

Escrow Stopper drive

ECHC

X

X

Photo‐Interrupter

Detect Carrier home position

ECCC

X

X

Photo‐Interrupter

Detect Carrier clear position

ECPC

X

X

Photo‐Interrupter

Detect Carrier push‐back position

ERUC

X

X

Photo‐Interrupter

Detect Reservoir stage upper position

ERRC

X

X

Photo‐Interrupter

Detect Reservoir Stage release position

ERLC

X

X

Photo‐Interrupter

Detect Reservoir Stage lower position

EERC

X

X

Photo‐Interrupter

Detect Escrow Stage release position

EEUC

X

X

Photo‐Interrupter

Detect Escrow Stage upper position

EELC

X

X

Photo‐Interrupter

Detect Escrow Stage lower position

ESPC

X

X

Photo‐Interrupter

Detect Escrow Stopper position

ECRC

X

X

Photo‐Interrupter

Detect Carrier Reservoir position

EELS

X

X

Infrared Sensor/LED‐L

Detect Escrow empty ‐ left

EECS

X

X

Infrared Sensor/LED‐L

Detect Escrow empty ‐ centre

EERS

X

X

Infrared Sensor/LED‐L

Detect Escrow empty ‐ right

ETLS

X

X

Infrared Sensor/LED‐L

Detect top of stacked notes ‐ left

ETRS

X

X

Infrared Sensor/LED‐L

Detect top of stacked notes ‐ right

ERLS

X

X

Infrared Sensor/LED‐S

Detect notes that pass in doorway of Reservoir area ‐ left

ERRS

X

X

Infrared Sensor/LED‐S

Detect notes that pass in doorway of Reservoir area ‐ right

EDLS

X

X

Infrared Sensor/LED‐S

Detect notes that pass in doorway of Escrow area ‐ left

EDRS

X

X

Infrared Sensor/LED‐S

Detect notes that pass in the doorway of Escrow area ‐ right

Upper Transport

Symbol GBRU		GBNA	Class	Function
UTMM X		X	DC Brushless Motor	Main Transport drive
UAMG	X	X	Rotary Solenoid	UB‐A Gate drive
UCMG	X	X	Rotary Solenoid	UB‐C Gate drive (Reject Bin gate)
UDMG	X	X	Rotary Solenoid	UB‐D Gate drive (Captured area gate)
UEMG	X	X	Rotary Solenoid	UB‐E Gate drive (Reject area gate)
UULC	X	X	Photo‐Interrupter	Detect Upper‐Lock state
URLC	X	X	Photo‐Interrupter	Detect Reject‐Lock state
UCFC	X	X	Photo‐Interrupter	Detect Capture area full
UFFC	X	X	Photo‐Interrupter	Detect Forgery area full
URFC	X	X	Photo‐Interrupter	Detect Reject area full
ULPC	X	X	Photo‐Interrupter	Detect Lower Base position state
UGLC	X	X	Photo‐Interrupter	Detect Guide Lock state
UGAS	X	X	Infrared Sensor / LED‐S	Trigger for (UA‐UC) Gate
UGDS	X	X	Infrared Sensor / LED‐S	Trigger for (UD‐UE) Gate
URHS	X	X	Infrared Sensor / LED‐S	Detect notes remaining at rear hole
UECS	X	X	Infrared Sensor / LED‐S	Detect notes that pass through the entrance of the Capture area
UEFS	X	X	Infrared Sensor / LED‐S	Detect notes that pass through the entrance of the Forgery area
UERS	X	X	Infrared Sensor / LED‐S	Detect notes that pass through the entrance of the Reject area

BV Entry Transport

Symbol GBRU GBNA Class Function

UFHS X N/A Infrared Sensor / Detect notes remaining at front

LED‐S entry slot

Bill Validation Structure

The arrangement of sensors in the Bill Validation Unit is as shown below:

* In the GBVE version of the bill validator, the UV sensor is included in the Optical Line Sensor and is not a separate UV spot sensor.

Lower Transport

Symbol	GBRU GBNA Class	Function
L(1‐4) MG	X (X) Rotary Solenoid	Cassette gate drive
BLLC	X X Photo‐Interrupter	Detect Lower Transport Lock state
LT3S	X N/A Infrared Sensor / LED‐S	Trigger for L3/L4 Gate
LFHS	X X Infrared Sensor / LED‐S	Detect notes remaining at entry
LRHS	X X Infrared Sensor / LED‐S	Detect notes remaining at exit

Lower Base

Symbol	GBRU	GBNA	Class	Function
BS (1‐4)M	X	X	Stepper Motor	Cassette Stage drive
BF (1‐4)M	X	N/A	Stepper Motor	Cassette Pick drive
D (1‐4) (0‐4)C	X	X	Custom Magnetic Switch	Detect Cassette denominations (4 bit)

Currency Cassette

Symbol GBRU	GBNA	Class	Function
C(1‐ X 4)MG	X	Linear Solenoid	Cassette Feed Roller Lock drive
CF(1‐4)C X	X	Photo‐Interrupter	Detect Cassette full
CE(1‐4)C X	X	Photo‐Interrupter	Detect Cassette empty
CP(1‐4)C X	X	Photo‐Interrupter	Detect Stage press position
CS(1‐4)C X	X	Photo‐Interrupter	Detect Feed Roller status
CV(1‐4)C X	X	Photo‐Interrupter	Detect Vaned Wheel phase
CO(1‐4)C X	X	Photo‐Interrupter	Detect Feed Roller Lock state
CL(1‐4)S X	X	Infrared Sensor/LED‐S	Detect notes that pass through doorway ‐ left
CR(1‐4)S X	X	Infrared Sensor/LED‐S	Detect notes that pass through doorway ‐ right
CT(1‐4)S X	X	Infrared Sensor/LED‐L	Detect the top of stacked notes

TROUBLESHOOTING

Status Indicator Lights

An optional status indicator panel is located on the front of the module. The panel has a map of the GBNA/GBRU with 28 status indicator LEDs to pinpoint any problems in each area.

The lights indicate status as follows:

Status Indicator Light	Colour	State	Description
Upper Module Status Indicator Lights	Red	OFF	Upper Module has no problem to report.
		ON SOLID	At least one latch in the Upper Module is not closed.
		FLASHING	Upper Module is reporting a jam or fault condition.
	Amber	ON SOLID	Nearly full
	Green	OFF	Upper Module is ‘Not Ready to Use’.
	Green	ON SOLID	Upper Module is ‘Ready to Use’.
Lower Module Status Indicator Lights	Red	OFF	Lower Module has no problem to report.
		OFF	Cassettes removed
		ON SOLID	At least one latch in the Lower Module is not closed.
		FLASHING	Lower Module is reporting a jam or fault condition.
	Amber	ON SOLID	Full, Nearly full, Low or Empty of cassettes
	Green	OFF	Lower Module is ‘Not Ready to Use’.
		OFF	Cassettes removed
		ON SOLID	Lower Module is ‘Ready to Use’
Separator front door (No. 9) Escrow Top cover (No. 15) Top transport latch (No. 20) Under RJ door (No. 22) Lower transport latch (No. 25) Lower Module latch (No. 29)	N/A	OFF	No power.
	Red	ON SOLID	The latch is open or not properly secured.
	Green	ON SOLID	The latch is closed with no attention required.
Reject Bin Status Indicator Light (No. 19)	N/A	OFF	Removed
	Red	ON SOLID	Full
	Amber	ON SOLID	Nearly full
	Green	ON SOLID	OK
Cassette Position 1 Cassette Position 2 Cassette Position 3 Cassette Position 4	N/A	OFF	Removed
	Red	ON SOLID	Attention required: cassette not correctly loaded or full
	Amber	ON SOLID	Full, Nearly full, Low or Empty
	Green	ON SOLID	OK
Shutter Status Indicator Light	Red	FLASHING	Shutter error
Shutter Status Indicator Light	Green	ON SOLID	OK

Error Messages

The tables in this section provide recommended corrective actions for the error messages listed. All of the sensors in the device are self‐cleaning under normal operating conditions. However, if any sensors do become dirty as a result of, for example, misuse, NCR recommends cleaning these with a soft, dry, lint‐free cloth.

1. Refer to the NCR publications B006‐6273 Diagnostic Status Code Notebook and B0066524 GBNA/GBRU Error Code Specification for details of the GBNA/GBRU M‐status and device error codes mapped to FRU locations.

2. Refer to B006‐6622‐A000 GBRU/GBNA Circuit Diagrams for details of all circuits.

FRU Locations

The following illustrations identify the locations of each of the FRUs referenced in this section. The top illustration is viewed from the left‐hand side of the device, the bottom is viewed from the right‐hand side.

Error Tables

Shutter

Error Message

SOH Action/Type

Corrective Action

Unable to determine Shutter position

Inspect_Now/Repair

The shutter is attached to the rear side of the ATM facia.

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Check for misalignment. Refer to Adjustments (page 66).

Pre‐acceptor

Error Message

SOH Action/Type

Corrective Action

Pre‐Acceptor Mechanism Failure

Inspect_Now/Repair

Replace FRU. Refer to FRU Replacement (page 80).

Pre‐Acceptor Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Other Pre‐Acceptor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Pre‐Acceptor Transport Sensor Failure

Other Pre‐Acceptor Transport Failure

Separator

Error Message

SOH Action/Type

Corrective Action

Separator Pusher Jammed Up

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Separator Pusher Jammed Down

Separator Stage Jammed

Up

Separator Stage Jammed

Down

Separator's feed & pick roller rubber worn

Replace_Soon/ Replace

Replace FRU. Refer to FRU Replacement (page 80).

Other Separator Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Separator Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Separator Transport

Error Message

SOH Action/Type

Corrective Action

Separator Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Separator Transport Failure

Pre Bill Validator (BV Entry Transport)

Error Message

SOH Action/Type

Corrective Action

Pre‐Bill Validator

Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Pre‐Bill Validator Transport Failure

Pre‐Bill Validator

Transport Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Bill Validator

Error Message

SOH Action/Type

Corrective Action

Bill Validator Fan Slow

Inspect_Soon/Repair

Replace FRU. Refer to FRU Replacement (page 80).

Bill Validator Failure

Inspect_Now/

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Bill Validator Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lint‐free cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Bill Validator Battery Low Bill Validator Battery Out

Replace_Soon/Replace Replace_Now/Replace

Replace FRU. Refer to FRU Replacement (page 80).

Post Bill Validator (BV Exit Transport)

Error Message

SOH Action/Type

Corrective Action

Post‐Bill Validator

Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Post‐Bill Validator Transport Failure

Post‐Bill Validator

Transport Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Escrow

Error Message

SOH Action/Type

Corrective Action

Escrow Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Escrow Transport Failure

Escrow Transport Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Escrow Jammed Up

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Escrow Jammed Down

Escrow Sensor Failure

Escrow Jam

Other Escrow Failure

Escrow Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Reservoir

Error Message

SOH Action/Type

Corrective Action

Reject Reservoir jammed up

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Reject Reservoir jammed down

Other Reject Reservoir Failure

Bunch (Top) Transport

Error Message

SOH Action/Type

Corrective Action

Bunch Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer

to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Bunch Transport Failure

Reject Transport

Error Message

SOH Action/Type

Corrective Action

Reject Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Reject Transport Failure

Reject Transport Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Reject Bin Area and Cassette Transport

Error Message

SOH Action/Type

Corrective Action

Captured Area Not Present

Not_Configured

Not_Configured

No action.

Cassette Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Cassette Transport Motor Rotate trouble

Other Cassette Transport Failure

Cassette Transport Sensor Dirty

Clean_Soon/Repair

Self‐cleaning.

Visually inspect sensors. If dirty, clean with a dry, lint‐free cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Lower Transport

Error Message

SOH Action/Type

Corrective Action

Lower Transport Sensor Failure

Inspect_Now/Repair

Check for damage or jam condition.

Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31).

Otherwise, replace FRU. Refer to FRU Replacement (page 80).

Other Lower Transport Failure

Cassettes

Error Message	SOH Action/Type	Corrective Action
Cassette 1/2/3/4 Stage Mechanism jammed Up	Inspect_Now/Repair	Check for damage or jam condition. Remove foreign object, debris or jammed notes. Refer to Foreign Object Removal (page 50) and Jam Clearance – Upper Module (page 31). Otherwise, replace FRU. Refer to FRU Replacement (page 80).
Cassette 1/2/3/4 Stage jammed down
Cassette 1/2/3/4 Sensor Failure
Cassette 1/2/3/4 Pick Fail
Other Cassette 1/2/3/4 Failure
Cassette 1/2/3/4 Sensor Dirty	Clean_Soon/Repair	Self‐cleaning. Visually inspect sensors. If dirty, clean with a dry, lintfree cloth. If damaged, replace FRU. Refer to FRU Replacement (page 80).

Miscellaneous

Error Message	SOH Action/Type	Corrective Action
Hardware Failure	Inspect_Now/Repair	Upper control board failure. Inspect and replace or repair.
Download failure	Inspect_Now/Repair	Re‐install BV software or reboot.
Communications failure	Inspect_Now/Repair	Check cables (USB etc) and reboot.

Jam Clearance – Upper Module

Notes can become jammed in any of the sub‐modules and/or transports. The upper and lower modules comprise the following sub‐modules and transports:

Note that the following procedures have different instructions depending on whether the pre‐acceptor will completely clear the security enclosure when the cash acceptor and recycler is pulled out.

Pre‐acceptor

A. Pre‐acceptor does not clear the Security Enclosure

1. If the jammed notes are located near the front entry slot, turn the green knob on the right‐hand side of the pre‐acceptor counter‐clockwise to rotate the belt and move the notes to the front of the pre‐acceptor.

2. When the notes are accessible, carefully remove them from the pre‐acceptor unit.

3. If the jammed notes are located near the rear of the front entry slot, turn the green knob clockwise to move the pusher fully down. Turn the green knob on the righthand side of the pre‐acceptor clockwise to rotate the belt and move the notes into the stack area.

4. Remove the notes from the stack area and return the pusher back to the original position.

B. Pre‐acceptor does clear the Security Enclosure

1. Raise and hold up the pre‐acceptor clamp with one hand.

2. With the other hand, pull out any notes jammed at the front entry slot.

3. If the jammed notes are not in an accessible position, turn the green knob on the right‐hand side of the pre‐acceptor to rotate the belt and move the notes.

4. When the notes are accessible, carefully remove them from the pre‐acceptor unit.

Separator (Stack Area)

A. Pre‐acceptor does not clear the Security Enclosure

1. Pull up the top module using the green handle, until the gas strut is fully extended. Push down on the top module to make sure the lock/release lever has locked open — the top module should not move down.

Bill Validator (BV)

1. Pull up the latch on the BV lid to open the BV unit.

2. Push up and hold open the BV lid, carefully remove any notes from inside the BV unit. Take care not to scratch or damage the BV sensors.

3. Close the BV cover ensuring the latch clicks into the home position.

Post‐BV Transport

1. If the notes are not immediately accessible, turn the large green knob on the side of the upper module counter‐clockwise to move the notes through the main transport. When the notes are accessible, carefully remove them from the transport.

Pre‐Bill Validator (BV) Transport

To clear jams in the pre‐BV transport, first remove any notes from the BV and the postBV transport. Proceed as follows:

1. With the top module closed, turn the green knob clockwise to reverse the transport. This action can reverse any notes jammed in the pre‐BV transport and move them back into the separator transport, from where they can be removed.

2. Open the top module. The separator transport opens slightly when the top module is opened. Remove any accessible notes. If notes are not accessible, turn the large green knob on the side of the upper module to move the notes further through the main transport. When notes are accessible, carefully remove them from the separator transport.

Reject Transport

1. Pull forward the green tab to open the reject transport.

2. Turn the large green knob on the side of the upper module to move the notes to an accessible position in the transport.

3. Hold open the reject transport, and remove any notes from inside the transport.

4. Release the reject transport before closing the top module. It does not latch but should fall back into its home position.

Escrow Transport, Escrow, and Reject Reservoir

1. Pull back the green tab to open the escrow transport. The escrow and reject reservoir are located behind the transport.

2. Turn the green knob on the far side of the escrow transport to move the transport forwards or backwards.

3. When the notes are accessible, carefully remove them from the escrow transport.

4. Turn the green knob on the side of the upper module to move the reject reservoir stage up and down. Turn the green knob on the top of the upper module to move the escrow stage down and up.

5. When the notes are accessible, carefully remove them from the escrow and reject reservoir.

6. Close the escrow transport ensuring the latch clicks into the home position.

Closing the Top Module

WARNING

Be careful not to pinch your fingers between the gas strut and top module when closing the top module.

1. To close the top module, the gas strut must first be released. To do this, slightly push up the top module and then push forward the gas strut lock/release lever using the green tab.

2. Hold the gas strut in the released position and, using the top module handle, partially close the top module. Release the strut.

3. Press down firmly on the green panel until the module is as far as it will go back into the home position. Then, press down firmly on the top module handle to lock the module into place.

Bunch Transport

1. Push in the latch on the transport cover and pull up the cover to approximately 45^o. The bunch transport containing the note carrier and escrow stage is located under the cover.

Note: Depending on the progress of the transaction when the jam occurred, the note carrier and escrow stage (underneath) may be located at different places than illustrated below.

2. Turn the green knob to move the note carrier backwards and forwards, to access the jammed notes.

3. When the notes are accessible, carefully remove them from the bunch transport area.

4. Push down on the edge of the transport cover near the green latch to close the cover, ensuring the latch clicks into the home position.

CAUTION

Do not apply pressure to the yellow/black area on the top of the transport cover.

Note: If the transport is not closed properly, an error message will be displayed (replace the bunch transport). To clear this error, open the transport, check for any obstructions and then close the transport correctly.

Cassette Transport and Fixed Reject Bin

To clear jams located in the cassette transport on a device with a fixed reject bin, proceed as follows:

1. Remove the reject bin door seal (if fitted). Open the reject bin door.

2. Check for jammed notes in each pocket and remove them carefully.

3. Close the reject bin door and replace the seal (if fitted).

Note: If the bin is not closed properly, an error message will be displayed (replace the counterfeit/reject/captured area - fixed reject bin). To clear this error, open the door, check for any obstructions and then close the door correctly.

4. The cassette transport is situated under the reject bin. To open the transport, pull up the transport latch.

5. If notes are not immediately accessible, turn the large green knob to move notes through the transport. Carefully remove any jammed notes from the transport.

6. To close the cassette transport, push down on the transport ensuring it returns to its home position.

Note: If the transport is not closed properly, an error message will be displayed (replace the cassette transport - fixed reject bin). To clear this error, open the transport, check for any obstructions and then close the transport correctly.

Cassette Transport and Removable Reject Bin

To clear jams located in the cassette transport on a device with a removable reject bin, proceed as follows:

1. Press the green release button to eject the bin.

2. Using the green handle, carefully remove the reject bin by pulling up.

3. Check the entry slots on the back of the bin and remove any jammed notes carefully.

4. Unlock the key lock (if fitted) on the reject bin door.

5. Remove the bin latch seal (if fitted). Open the bin door.

6. Check for jammed notes in each pocket and remove them carefully.

7. Close the bin door and replace the latch.

8. Replace the latch seal (if fitted) and lock the key lock (if fitted).

9. The cassette transport is situated under the reject bin. To open the transport, pull up the transport latch.

10. If notes are not immediately accessible, turn the large green knob to move notes through the transport. Carefully remove any jammed notes from the transport.

11. To close the cassette transport, push down on the transport ensuring it returns to its home position.

Note: If the transport is not closed properly, an error message will be displayed

(replace the cassette transport - removable reject bin). To clear this error, open the transport, check for any obstructions and then close the transport correctly.

CAUTION

Make sure the cassette transport is properly closed before replacing the reject bin to avoid damage to the unit.

12. Replace the bin into the cash acceptor and recycler and push it in. Make sure the bin is pushed fully home.

Note: If the bin is not closed properly, an error message will be displayed (replace the counterfeit/reject/captured area - removable reject bin). To clear this error, remove the bin, check for any obstructions and then replace the bin correctly.

Foreign Object Removal

Foreign objects or media other than notes can be captured or released in the following areas:

l Pre‐acceptor

l Separator (Stack Area)

l Separator Transport and Bill Validator

Inspect the device and remove these on a regular basis.

The following procedures have different instructions depending on whether the preacceptor will completely clear the security enclosure when the cash acceptor and recycler is pulled out.

Pre‐acceptor

1. Pull up the pre‐acceptor.

A. Pre‐acceptor does not clear the Security Enclosure

l Pull up the top module using the green handle, until the gas strut is fully extended. Push down on the top module to make sure the lock/release lever has locked open — the top module should not move down.

l Pull up the pre‐acceptor unit using the green handle until the stay bar locks it into the highest position.

B. Pre‐acceptor does clear the Security Enclosure

l Pull up the pre‐acceptor unit using the green handle until the stay bar locks it into the highest position.

2. Inspect the four holes and remove any foreign objects remaining in the pre‐acceptor.

3. Whilst the pre‐acceptor is up, lift the pre‐acceptor clamp to release any foreign objects which may be lodged in the transport. These should fall onto the separator pusher or stage.

4. Inspect the top of the separator pusher and stage and remove any foreign objects which have fallen through the pre‐acceptor.

5. Inspect the following areas to check if any foreign objects have dropped down from these four holes:

l Under the pre‐acceptor

l On the base of the security enclosure l On the floor outside the security enclosure Carefully remove any objects found.

6. Close the pre‐acceptor.

WARNING

Push only the front part of the pre‐acceptor stay bar. Do not grip the stay bar when lowering the pre‐acceptor.

A. Pre‐acceptor does not clear the Security Enclosure

l Slightly lift and hold it up using the green handle. While holding up the preacceptor, push the stay bar slightly backwards to release the stay bar. Carefully lower the pre‐acceptor.

l Close the top module.

B. Pre‐acceptor does clear the Security Enclosure

l Slightly lift and hold it up using the green handle. While holding up the preacceptor, push the stay bar slightly backwards to release the stay bar. Carefully lower the pre‐acceptor.

Separator (Stack Area)

1. Access the stack area by pulling up the pre‐acceptor.

2. Pull down the panel to view and access the separator tray.

3. Turn the green knob (8) to move the stage fully up. Turn the green knob (7) to move the pusher fully up.

Note: The stage and pusher may be located at different places within the separator area than illustrated here.

4. Inspect the full width of the separator tray and the surrounding area and carefully remove any foreign objects which have dropped down.

5. Return the separator panel to its vertical position.

6. Close the pre‐acceptor.

WARNING

Push only the front part of the pre‐acceptor stay bar. Do not grip the stay bar when lowering the pre‐acceptor.

Separator Transport and Bill Validator

1. Look through the curved hole to the left side of the gas strut to check if any foreign objects have become stuck in this area.

2. Pull up the top module using the green handle, until the gas strut is fully extended. Push down on the top module to make sure the lock/release lever has locked open — the top module should not move down.

3. Inspect the separator transport and the top surface of the bill validator. Carefully remove any foreign objects which have dropped down.

4. Close the top module.

WARNING

Be careful not to pinch your fingers between the gas strut and top module when closing the top module.

DIAGNOSTICS

Level 0

None.

Level 1

Level 1 tests for the GBNA/GBRU are:

1. Clear In*

2. Accept

3. Encash

4. Refund

5. Status *

6. Report Definitions

7. Deposit Run‐To‐Run Sequence 1 *

8. Deposit Run‐To‐Run Sequence 2 *

9. Shutter Test

10. Set Notes

11. Stack

12. Present

13. Dispense *

14. Test Cash Units *

15. Test Guide Light

16. Dispense Run‐To‐Run Sequence *

17. Motor Test *

18. Save Statistics

19. Save BV Info

Note: Looping is available on the tests marked (*) above.

Dispense Functionality

The following tests will only be available when the GBRU supports dispense operations:

l Set Notes

l Stack

l Present

l Dispense

l Test Cash Units

l Dispense Run‐To‐Run sequence.

Security

The following tests are not offered unless access to the safe has been identified (see “Dispense Authorisation” below):

l Stack

l Present

l Dispense

l Test Cash Units

l Encash

l Deposit Run‐To‐Run Sequence 2.

Dispense Authorisation

To authorize diagnostic dispense tests on the GBRU proceed as follows:

1. Enter GBRU/GBNA diagnostics.

2. Press and hold down switch ST on the Main Upper PCB.

3. Wait for the seven segment LED displays to change from 0 0 to to   and release the switch.

4. Wait nor diagnostics to reload with the secure options added.

Clear IN

The CLEAR IN test causes a mechanical reset of the device to be attempted. If successful, any notes found in the device (other than in the cassette areas) will be cleared into the reject area.

If the device is successfully cleared, a DEVICE CLEARED message is displayed. If not, a DEVICE NOT CLEARED message is displayed along with the appropriate M_STATUS and M_DATA.

Accept

The ACCEPT test enables the GBNA/GBRU to accept a bunch of notes. On receipt of the hardware's response to the enable, the returned M_STATUS and M_DATA fields are displayed.

If the M_CODE from the response is not GOOD PENDING the test will terminate with a Fail status. Otherwise, you are prompted to enter a bunch of notes. If no notes are entered within 15 seconds, the test times out; the GBRU is disabled, a NO NOTES ENTERED message is displayed and the test terminates.

If notes were entered a PROCESSING NOTES message is displayed while the notes are being validated.

If any (or all) of the notes are subsequently rejected as invalid, the invalid notes are presented at the exit slot and a PLEASE REMOVE NOTES message is displayed. If the notes in the slot are not removed within 15 seconds, they will be retracted to the reject area and a NOTES RETRACTED message displayed.

If all notes have been accepted or once the invalid notes have been removed from the exit slot (either manually within the required timeframe or by the Retract operation completing), a NOTES PROCESSED message is displayed along with the total number of each denomination of notes accepted. If ECB Article 6 is applied, each denomination will be reported per category.

Encash

The ENCASH test displays a warning that money is about to be moved into nonrefundable storage bins and you are asked to confirm the operation through an OK button. If you do not confirm within 10s, the test automatically cancels.

If the test cancels, any notes in the Escrow will remain there and a NO NOTES ENCASHED message is displayed.

When the OK button is clicked, the GBRU stores notes from the Escrow to the cassettes according to the sorting defined. When the test response is received, the returned M_STATUS and M_DATA fields are displayed.

A NOTES ENCASHED message is displayed if the command succeeds; otherwise a NO NOTES ENCASHED message is displayed.

Note: If the last live deposit transaction specified using the recycle units the deposited notes will be sent to the recycle cassettes. If the last live deposit transaction did not specify using the recycle units (the default setting after a reboot) then the deposited notes will be sent to the ‘ALL IN’ cassette.

Refund

The REFUND test attempts to refund any notes currently held in the Escrow back to the facia. When the test response is received, the returned M_STATUS and M_DATA fields are displayed.

The GBRU moves any notes currently held in the Escrow to the exit slot and displays a PLEASE REMOVE NOTES prompt. A NO NOTES REFUNDED message is displayed if there were no notes in the escrow to refund.

If the notes are not removed within 15s, they are retracted to the Retract area and a NOTES RETRACTED message is displayed. Completion of the Retract operation or manual removal of the notes from the exit slot terminates the test.

Note: If ECB Article 6 is applied, then it is possible that some notes (in Cat. 2 and possibly Cat. 3) will be retained in the device on issuance of the refund according to the ECB rules applied.

Status

The STATUS test interrogates the GBRU status. When the test response is received, the reported M_STATUS and M_DATA fields are displayed. Sensor data is also displayed using 64 bytes of data, one bit for each sensor. This can be used as a sensor test when looping is selected.

Status Test Output

The following table describes the data returned from the STATUS test. It comprises 64 bytes of data which reflect the state of the sensors in the device ‐ one bit for each sensor. Use this data with the previous illustrations.

Byte

Bit

PCEC

PBPC

PRPC

PTPC

PDPC

POLC

PTHC

PHPC

ERLC

ERRC

ERUC

ECPC

ECCC

ECHC

PLPC

ETLC

ESPC

EERC

EELC

EEUC

PDAC

SSEC

SSLC

SSUC

SPBC

SPPC

SPUC

SBLC

SHDC

SCDC

SFPC

SPCC

SFOC

SFIC

UGLC

ULPC

URFC

UFFC

UCFC

URLC

UULC

ETRS

PDSS

PASS

PTCS

PS4S

PS3S

PS2S

PS1S

ETLS

EECS

EERS

EELS

FLD

FLT

LOCK

SW2

SW1

SHOC

SHCC

ILOF

BLLC

Byte

Bit

C1SET

D13C

D12C

D11C

D10C

C2SET

D23C

D22C

D21C

D20C

C3SET

D33C

D32C

D31C

D30C

C4SET

D43C

D42C

D41C

D40C

CE1C

C1NR

CT1S

NE1C

NF1C

CF1C

CV1C

CO1C

CS1C

CP1C

CE2C

C2NR

CT2S

NE2C

NF2C

CF2C

CV2C

CO2C

CS2C

CP2C

CE3C

C3NR

CT3S

NE3C

NF3C

CF3C

CV3C

CO3C

CS3C

CP3C

CE4C

C4NR

CT4S

NE4C

NF4C

CF4C

CV4C

CO4C

CS4C

CP4C

UERS

UEFS

UECS

UFHS

URHS

UGDS

UGAS

SDOS

SDIS

SSOS

SSLS

SSRS

EDRS

EDLS

ERRS

ERLS

LFHS

LT3S

CR4S

CL4S

CR3S

CL3S

CR2S

CL2S

CR1S

CL1S

31‐

BLANK

FL5VES4

FL5VSE4

FL5VRV

FL5VES2

FL5VUB

FL5VSE2

FL5VPA

FL24VRV

FL24VES

FL24VUB

FL24VSE

FL5VCS4

FL5VCS3

FL5VCS2

FL5VCS1

FL5VRV

FL5VEX

FL5VSH

FL5VLT

FL5VCS5

FL24VSH

FL24VEX

FL24VCS

FL24VLT

FL24VLB2

FL24LB1

61‐

BLANK

Report Definitions

The response to the REPORT DEFINITIONS test outputs M_STATUS and M_DATA fields. If the command succeeds, a table of currently programmed note definitions is displayed.

Deposit Run‐To‐Run Sequence1

The DEPOSIT RUN‐TO‐RUN SEQUENCE 1 executes the following sequence of tests:

l Status l Accept l Refund.

Deposit Run‐To‐Run Sequence 2

The DEPOSIT RUN‐TO‐RUN SEQUENCE 2 executes the following sequence of tests:

l Status

l Accept

l Encash.

Shutter Test

The SHUTTER test opens the shutter, leaves it open for approximately 3s and then closes the shutter. Appropriate SHUTTER OPEN and SHUTTER CLOSED messages are displayed. If at any point the shutter should fail, an error message is displayed showing the

M_STATUS.

Set Notes

The SET NOTES test allows you to set the number of bills to be picked from each cassette on a DISPENSE test. Only prompts for configured cassettes are displayed. If the total number of bills exceeds 200 the command fails. A default of 5 bills for each configured cassette is used if no number is entered.

Stack

The STACK test picks a number of bills and moves them to the escrow, ready for presentation. The default value is 5 from each configured cassette type but this can be changed by the SET NOTES option.

Present

The PRESENT test moves bills that have been previously stacked to a position where you can remove them.

If you do not remove the notes within 15s they are retracted to the Retract area and a NOTES RETRACTED message is displayed. Completion of the Retract operation or manual removal of the notes will terminate the test.

Dispense

The DISPENSE test performs the STACK and PRESENT functions in a single operation. The default value for the number of bills picked from each configured cassette type is 5 but this can be changed by the SET NOTES option.

Test Cash Units

The TEST CASH UNITS test picks one note from each physical cassette, transports it to the back of the shutter, and then places it back into the cassette.

Test Guide Light

The TEST GUIDE LIGHT test flashes the guide light on and off until the CANCEL button is selected.

Dispense Run‐To‐Run Sequence

The DISPENSE RUN‐TO‐RUN SEQUENCE performs the following sequence of tests:

l Clear

l Status

l Test Cash Units

l Shutter Test l Dispense l Clear.

Motor Test

The MOTOR test attempts a mechanical reset of the device to check mechanical operation and initialize mechanical parts. On receipt of the device's response, the returned M_STATUS and M_DATA fields will be displayed to indicate the success or otherwise of the test.

Save Statistics

The SAVE STATISTICS function saves device statistics to the GBRU component folder. An option is provided to copy the file to floppy disk.

Save BV Info

This SAVE BV INFO function saves Bill Validation information to the GBRU component folder. An option is provided to copy the file to floppy disk.

M_Status And M_Data

The M_STATUS codes and M_DATA returned for the GBNA/GBRU are listed in NCR publication B006‐6273, NCR 56XX/Personas Self‐Service Financial Terminal, Diagnostic Status Code Notebook (Volume 2).

Note: M_Data contains the error codes returned by the GBNA/GBRU error code system.

Level 3

S_DATA

The S_DATA returned for the GBNA/GBRU are:

S_DATA	Meaning
00H	GOOD ‐ No error, continue to use.
01H	ROUTINE ‐ Continue to use but log error information in maintenance fields.
02H	WARNING ‐ Continue to use, log error information, warn operator if possible.
03H	SUSPEND ‐ Do not use this device for the defined time period.
04H	FATAL ‐ Do not use this device again until there has been operator intervention.

Tallies

The tallies are incremented by one (1) when the appropriate condition occurs during diagnostic and normal use. The GBNA/GBRU tallies are as follows:

Tally	Description
FEED SEP	Notes fed from separator.
FEED 1	Notes fed from Cassette Position 1.
FEED 2	Notes fed from Cassette Position 2.
FEED 3	Notes fed from Cassette Position 3.
FEED 4	Notes fed from Cassette Position 4.
STOR ESC	Notes stored to Escrow.
STOR RES	Notes stored to Reservoir.
STOR 1	Notes stored to Cassette Position 1.
STOR 2	Notes stored to Cassette Position 2.
STOR 3	Notes stored to Cassette Position 3.
STOR 4	Notes stored to Cassette Position 4.
STOR CFT	Notes stored to Counterfeit area.
STOR REJ	Notes stored to Reject area.
STOR CAP	Notes stored to Capture area.
GENUINE	Genuine notes categorized.
DAMAGED	Damaged notes categorized.
NOT REC	Unrecognized notes categorized.
SUSPECTS	Suspect notes categorized.
CNTFEIT	Counterfeit notes categorized.
DOUBLES	Double notes detected.
LONGS	Long notes detected.
SKEWED	Skewed notes detected.
TOOCLOSE	“Notes Too Close” detected.
DEP OPS	Deposit Transactions (Operations).
DISP OPS	Dispense transactions.
SHUTFAIL	Shutter faults detected.
BILLJAMS	Bill Jams detected.
MECH ERR	Mechanical errors detected.
SHUTOPEN	Shutter jammed open errors detected.
SHUTCLOS	Shutter jammed closed errors detected.
COMMSERR	Communications errors.
BNCH RET	Number of bunches returned without validation.

Note: For a second device the service name is ‘GBRU2’.

STRAPPING

No information available.

ADJUSTMENTS

The following adjustments are described in this section:

l Facia shutter alignment

l Lower module to upper module

l Push latch

l Interlock switch

l Belt tension

l Gear timing

l Bill Validator calibration.

For adjustments to the cassette, including fitting an adaptor plate for standard cassettes in an extended GBNA/GBRU, refer to the Cash Acceptor and Recycler Cassettes chapter in this manual.

Note: In the following adjustments the terms “left” and “right” are regarded as when looking directly on the pre‐acceptor of the GBNA/GBRU. The Pre‐acceptor is regarded as the “front”

Facia Shutter Alignment

It may be necessary to adjust the GBNA/GBRU module position with respect to the facia shutter if, after replacement of the module, one of the following conditions exists:

l With the facia locked, the gap between the shutter and the front edge of the preacceptor is not even across the width of the shutter

l The gap between the shutter and pre‐acceptor is excessive or the shutter is fouled by the pre‐acceptor

l The GBNA/GBRU does not latch. Make the adjustment as follows:

1. Rack out the GBNA/GBRU.

2. Slacken off the interlock switch. Refer to “Interlock Switch” on page 70 for instructions.

3. Slacken the six screws (three per slide) that secure the upper module to the slides and move the module in the elongated holes in the rails, either forward towards the facia,

or back, into the safe, to achieve the necessary adjustment.

Note: The screws used to fix the slides onto the module should be M4 x 10 long machine thread setscrews (part number 009‐0006593). If taptite screws are fitted they must be replaced. A taptite screw can be identified by the fact that it is tapered at the leading end and when looking into the thread diameter a triangular end section can be seen ‐ if in doubt, replace the screws.

4. Check that the upper module is resting on the top surface of each of the mushroom studs in the slides (two per slide).

5. Check that the upper module is parallel with the slides.

6. Tighten the six screws in the rails, rack in the GBNA/GBRU so that it latches, and check the alignment of the pre‐acceptor to facia.

7. Proceed to adjust the lower module to the upper module.

Lower Module To Upper Module

The lower module is attached to its slides by mushroom studs and screws in the same way as the upper module. The lower module should be adjusted with respect to the upper module to make sure that the upper and lower transports are properly aligned. Proceed as follows:

1. Rack out the lower module.

2. Slacken the screws securing the lower module to its slides (three per slide) and move the module in the elongated holes in the rails, either forward or back, so that the screws are in the same relative position as the screws in the upper module rails.

3. Check that the lower module is resting on the top surface of each of the mushroom studs in the slides (two per slide).

4. Check that the lower module is parallel with the slides.

5. Tighten the six screws in the rails.

6. Proceed to adjust the Push Latch.

Push Latch

The push latch latches the lower module to the upper. It is located on the lower module at the left‐hand side in front access ATMs and at the right‐hand side in rear access ATMs. Adjust the lower module latch as follows:

1. Rack out the lower module

2. Loosen the two screws or allen screws attaching the latch bracket and move the

bracket forward on the screws. Screw in the two screws but do not fully tighten.

3. Rack in the lower module and push it in firmly against the rubber stoppers at the rear.

4. Maintain the pressure against the stoppers and check that the distance from the end of the lower unit rail inward to the face of the lower unit is 5mm ‐ 5.5mm.

5. Maintain the pressure against the stoppers and, with a flat blade screwdriver, push the latch bracket inwards until the tongue of the latch springs into the square hole in the upper module.

6. Tighten the two screws securing the latch bracket.

7. Check that the measurement obtained in step 4 is maintained when the lower module is held by the latch alone.

8. Rack the lower module out and in several times to check the action of the latch.

9. Proceed to adjust the interlock switch.

Interlock Switch

There are two styles of interlock switch. Older style interlock switches have a separate cover that must be removed before adjustments can be made. Newer switches have an integral cover.

Old Style

Adjust the interlock switch as follows:

1. Rack out the GBNA/GBRU.

2. Remove the interlock switch cover and slacken the two screws that secure the interlock switch.

3. Move the switch fully back on its screws (towards the rear of the safe).

4. Screw in the two screws but do not fully tighten.

5. Check that the interlock switch actuator will strike the centre of the switch plunger and adjust the actuator if necessary.

6. Push in and latch the GBNA/GBRU module.

7. Move the interlock switch forward until is actuated (middle of plunger movement).

8. Rack out the GBNA/GBRU module and tighten the two screws that secure the interlock switch.

9. Rack in the GBNA/GBRU module and check the actuation of the switch. The actuator should push in the switch between 4 mm and 6 mm.

10. Rack out the GBNA/GBRU module and replace the interlock switch cover.

11. Rack in the GBNA/GBRU module and check that the actuator enters the interlock switch cover.

New Style

Adjust the interlock switch as follows:

1. Rack out the GBNA/GBRU.

2. Slacken the two screws that secure the interlock switch.

3. Move the switch fully back on its screws (towards the rear of the safe).

4. Screw in the two screws but do not fully tighten.

5. Check that the interlock switch actuator will strike the centre of the switch plunger and adjust the actuator if necessary.

6. Push in and latch the GBNA/GBRU module.

7. Move the interlock switch forward until is actuated (middle of plunger movement).

8. Rack out the GBNA/GBRU module and tighten the two screws that secure the interlock switch.

9. Rack in the GBNA/GBRU module and check the actuation of the switch. The actuator should push in the switch between 4 mm and 6 mm.

Belt Tension

Adjust the main drive belt tension as follows:

1. Check for a deflection of 3 mm when load P is applied at position L2.

2. Slacken the Tension Bracket securing screw and move the bracket to achieve the deflection.

3. Tighten the bracket securing screw.

Gear Timing

Transport gears are linked by the separator drive belts. A separator belt adjustment tool is provided to ensure that both parts of the transport are correctly in phase after the belts have been removed and replaced during a service call. The adjustment is required on both sides of the Separator.

Proceed as follows:

1. Take off the separator belt adjustment tool from the rear right side of the escrow.

2. Remove the right‐hand side separator belt cover.

3. Fit the separator belt adjustment tools into the slots in both gears.

4. Put the belt on to the gears.

5. Repeat the adjustment on the left‐hand side of the separator.

6. Remove the tool from the gears and return it to its mounting on the escrow.

7. Replace the gear covers.

Bill Validator Calibration

The bill validator should be cleaned and re‐calibrated if the GBNA/GBRU has a high number of rejected notes or mis‐categorisations (Euro zone).

Note: Modules using note templates ending in 24 or less do not support re‐calibration; if after cleaning the reject rate is still too high, the BV should be replaced. To identify the template version, use System Application (Main menu > Configuration > Display Software Details) to determine the software version the GBNA/GBRU is using (for example pcGBRUEU 01.14.00) then contact your local template manager.

Cleaning

1. Pull up the front of the Pre‐Acceptor unit using the green handle on the right‐hand side until the stay bar locks the unit in the raised position.

2. Press the area indicated below when cleaning the rollers, to prevent damage.

3. Use water and a lint‐free cloth to wipe clean the whole surface of the rollers. The rollers can be rotated by using the green knob shown below.

4. Remove and open the bill validator unit.

5. Use water and a lint‐free cloth to wipe clean the following areas:

a The upper and lower surfaces of the BV unit.

b All sensor surfaces shown below.

c The surface and surrounding area of the rollers shown below. The rollers can be rotated by moving ‘Belt A’ in the direction shown.

A spatula may be used to clean the rollers. If this is required, take care not to damage the surface of the rollers.

d The surface and surrounding area of the rollers and belts shown below. The rollers and belts can be rotated by moving ‘Belt A’ in the direction shown.

e The surface and surrounding area of the red rollers and black belts shown below while turning them by hand.

6. Refit the bill validator unit.

Calibration

Once the bill validator has been thoroughly cleaned:

1. Enter Diagnostics and select the “Check BV Calibration” option.

2. Enter the test note (009‐0020816) when prompted, making sure that the side with the NCR part number is facing upwards.

3. The test will report either “Successfully completed BV calibration” in which case no further action is required, or M‐data message 254F “Re‐enter BV test note”.

4. Continue with the calibration by entering the test note a minimum of nine more times, making sure it is inserted in the same orientation each time.

5. On the eighth re‐insertion, the following screen (M‐data 254E) will be displayed. Run the test one more time and then the message “Successfully completed BV calibration” will be displayed.

6. Other error messages which may be displayed during calibration:

Code Meaning

254 F Re‐enter BV test note

254E Finished calibration operation, re‐enter BV test note one more time

250F Calibration failed, retry and replace BV if error re‐occurs

250A BV test note error, use new test note and continue calibration

2548 BV test note soiled, used new test note and continue calibration Other Entered media is not BV test note or BV malfunction

MODULE REMOVAL AND REPLACEMENT

FRU/Module Replacement

Note 1: The illustrations in this section are from a mix of front and rear access ATMs and may not look identical to the GBNA/GBRU you are repairing. They should, however, enable you to identify the components referred to.

Note 2: Throughout these FRU replacement procedures make sure that all connectors are replaced securely and harnesses are routed correctly and neatly. Replace and make good all cable ties, check for fouling conditions and replace all cable identification labels damaged or lost during servicing.

Note 3. Throughout these procedures each of the references to right‐hand side, lefthand side, front and rear is based on the following illustration.

Note 4. The GBNA/GBRU is also available as a type ‘A’ or type ‘B’ variants. Type ‘B’ variants have a narrower guide path and can be identified by coloured labels on the Preacceptor, Separator and Escrow FRUs. Type A & Type B FRUs can not be mixed on the same GBNA/GBRU.

FRU Locations

The FRUs referenced in this section are identified in the following two illustrations.

The illustration below shows the GBRU viewed from the right‐hand side.

The illustration below shows the GBRU viewed from the left‐hand side.

FRUs In The Upper Module

Bill Validator BV Unit ‐ Removal

1. Pull up the top module until the gas strut is fully extended.

2. On the left‐hand side:

Disconnect the connector labelled BPWR and the blue LAN cable from the BV unit.

3. On the right‐hand side:

Remove the screw from the base of the gas strut. Hold up the top module slightly while moving the bottom of the strut backwards to change the pivot position.

4. On the right side of the BV entry transport, loosen one screw and push up the gear bracket to disengage. Tighten the screw again to hold the gear in place.

5. Remove one screw securing the BV unit to the upper module base.

6. Pull out the BV unit to the right to remove (including the covers on the side).

Bill Validator BV Unit ‐ Replacement

To replace the BV unit:

1. Push the BV unit into the module, making sure that the bottom of the unit is flat on the base of the top module.

2. Check that the exit guides are between the transport entry guides and not hooked over the top.

Wrong Right

3. Replace one screw to secure the BV unit to the upper module base.

4. On the right hand side of the BV entry transport, again loosen the gear retaining screw. Engage the gear and press to keep engaged whilst tightening the screw to hold it in place.

5. Turn the green wheel marked 18 to check that the gears will rotate and are correctly engaged.

6. Hold up the top module slightly while moving the bottom of the strut backwards to change the pivot position. Replace the screw from the base of the gas strut.

7. Re‐connect the connector labelled BPWR and the blue LAN cable to the BV unit.

BV Fan ‐ Removal (early units only)

1. Remove the BV unit as described in above procedure.

2. Remove one screw from the front edge of the BV unit cover and remove the top cover.

3. Disconnect the connector from the board and pull up the fan to remove.

BV Fan ‐ Replacement (early units only)

To replace the BV fan, reverse the above procedure.

Pre‐Acceptor ‐ Removal

All lengths of pre‐acceptor are

1. On the left‐hand side of the upper module remove the separator PCB covers.

l Early units have two side covers. Remove four screws from the upper cover first and then four screws from the lower cover.

Screws

l On later units remove the timing belt cover and then the one piece side cover. Loosen the screws “L” and remove screws “R” shown in the following photographs.

2. Make a note of the cable routing before disconnecting connectors.

3. Cut the cable tie and disconnect the connectors labelled as follows:

l Separator PCB: PA1, SE7

l In‐line: PA3, SE7 and RV2PH.

4. Pull up the front of the pre‐acceptor unit using the green handle on the right‐hand side until the stay bar locks the unit in a raised position.

5. On the right‐hand side:

Loosen one screw on the pre‐acceptor securing bracket (located above the stay bar), and push down to disengage the bracket.

6. Pull up the pre‐acceptor unit until it is fully vertical and lift off to remove.

Pre‐Acceptor ‐ Replacement

To replace the pre‐acceptor, reverse the above procedure paying special attention to the following:

l Lower the pre‐acceptor onto the mounting studs before attaching the securing bracket and tightening the screw.

l Make sure all connectors are replaced securely and that all harnesses are routed correctly and neatly.

When a pre‐acceptor is being fitted to a GBRU with separator assembly 009‐0019425 or 009‐0020242 the following rework is necessary to the separator pusher while the preacceptor is removed:

1. Move the pusher to the top of its travel and identify the tabs on the pusher.

2. Use an engineer’s rule and scribe to mark a line across both tabs in line with the edge of the pusher.

3. Cut off the tabs using a small hacksaw or side cutters while holding the pusher firmly to prevent displacement of timing belts. Place a piece of paper to catch debris.

4. Use a file to smooth the cut sections and check that no part projects beyond 0.5 mm out from the edges of the pusher.

5. Wind the pusher to the bottom of its travel.

6. Put the new pre‐acceptor on its mounting but do not connect the cables.

7. Manually wind the pusher up and down and check that it does not contact the preacceptor guides at either side.

8. If you are satisfied that the pusher is not obstructed, complete the replacement of the pre‐acceptor.

9. Return the pusher to its top position.

Escrow and Reservoir ‐ Removal

Before the escrow and reservoir can be removed, the pre‐acceptor must be removed.

1. Pull up the top module until the gas strut is fully extended.

2. On the right‐hand side:

Remove the two escrow belt covers (one screw and three screws).

3. Remove one screw and washer (above the locating stud) securing the escrow to the separator.

4. Remove the forward belt between the escrow and the separator.

5. On the left‐hand side:

Loosen two screws from the escrow belt cover (old type) and pull the cover up to remove.

or,

On the new type belt cover loosen two screws (L) and remove the top screw (R) and pull the cover up to remove.

6. Remove one screw and washer (above the locating stud) securing the escrow to the separator

7. Remove the forward belt between the escrow and the separator.

8. Disconnect the connectors joined to the escrow, labelled as follows: l From separator PCB: ES1, ES2, ES3 l In line: ES4, ES5 and ESCM.

9. Lift up the lower part of the escrow and the reservoir to detach it from the separator lower locating studs and then slowly lift up the entire FRU to detach it from the mounting studs. Make sure all the cables are disconnected when removing the FRU.

Escrow and Reservoir ‐ Replacement

To replace the escrow and reservoir, reverse the above procedure paying special attention to the following:

1. Hold the escrow/reservoir at an angle of approximately 45^o and lower it onto the mounting studs on each side of the separator.

2. Lower the escrow onto the locating stud on each side of the separator. Make sure there is no gap at the joints on each side before replacing the securing screws.

3. When replacing the belts on the escrow/reservoir, set the belt timing (on each side) by using the tool attached to the escrow. Refer to ‘Adjustments’ for more details.

4. Make sure all connectors are replaced securely and that all harnesses are routed correctly and neatly.

Separator PCB (Mounted on Separator) ‐ Removal

1. On the left‐hand side of the upper module remove the separator pcb covers as described in “Pre‐Acceptor ‐ Removal” in this chapter.

2. Make a note of cable routing in the area of the separator pcb before disconnecting the connectors and removing the pcb.

3. Cut the cable tie and disconnect three connectors labelled PA1/2/3.

4. Carefully cut the cable ties from the front of the cable routing bracket.

5. Disconnect all connecters from the separator pcb. Make a note of all connectors removed.

6. Remove four screws securing the pcb to the mounting bracket.

7. Remove the Separator PCB from the bracket.

Separator PCB ‐ Replacement

To replace the separator pcb, reverse the above procedure.

l Make sure all connectors are replaced securely and that all harnesses are routed correctly and neatly.

Gas Strut ‐ Removal

1. On the right‐hand side:

Remove the screw at the top of the gas strut.

WARNING

Support the separator unit while detaching the gas strut.

2. Remove the bush and detach the gas strut from the separator.

3. Remove one screw from the base of the gas strut and detach the strut.

Screw

Gas Strut ‐ Replacement

To replace the gas strut, reverse the above procedure paying special attention to the following:

l Observe the disposal instructions labelled on the gas strut.

Separator ‐ Removal

Before the separator can be removed, the pre‐acceptor, escrow and reservoir, and the separator pcb must be removed.

1. On the right‐hand side:

Remove the screw at the top of the gas strut.

WARNING

Support the separator unit while detaching the gas strut.

2. Remove the bush and detach the gas strut from the separator.

3. From the right‐hand side:

Unhook the harness from behind the separator pcb.

4. Loosen the screw on the cam lever mounted on each side of the BV entry transport, and release each cam lever by pushing down.

5. Carefully remove the separator by lifting slightly forwards, observing the notch direction on the cam levers.

Separator ‐ Replacement

To replace the separator, reverse the above procedure paying special attention to the following:

l Present the separator at an angle of 45^o observing the notch direction on the cam levers.

l Make sure all connectors are replaced securely and that all harnesses are routed correctly and neatly.

Removable Reject Bin ‐ Removal

1. Push the button at rear left‐hand side to eject the reject bin.

2. Using the green handle, pull the bin up (front access ATMs) or backwards (rear access ATMs) remove the bin.

Main Upper PCB ‐ Removal

The main upper pcb is mounted on the upper transport and is removed as follows:

1. On the left‐hand side:

Remove three screws and loosen one screw from the main upper pcb cover. Pull up the cover to remove.

2. Carefully cut any restraining cable ties and disconnect all connectors from the main upper pcb. Make a note of all connectors removed.

3. Remove four screws from the main upper pcb. Detach the pcb from the mounting bracket.

Main Upper PCB ‐ Replacement

To replace the main upper pcb, reverse the above procedure paying special attention to the following:

l Before securing the board, observe the correct cable routing at the lower left corner of the pcb.

l Make sure all connectors are replaced securely and that all harnesses are routed correctly and neatly.

Upper Transport ‐ Removal

The removable reject bin and main upper pcb must be removed before the upper transport can be removed.

1. On the left‐hand side of the module, at the rear:

Loosen one screw from the rear end of the link cable cover. Slide the cover backwards to detach it from the tang at the front. Remove the cover.

2. Remove the two screws from the upper transport base; one at each side of the transport (viewed from above).

3. Remove the two screws from the rear transport base at the rear end beneath the reject bin area:

l Fixed type reject bin:

l Removable type reject bin:

4. On the left‐hand side:

Detach the belt from under the tension roller.

5. At the rear end of the main tension belt:

Remove the remaining screw from the belt cover near the base of the upper transport. Remove the cover and detach the belt from the gear.

Gear Belt Cover Screw Belt

6. Carefully lift up and detach the upper transport from the upper module base.

Upper Transport ‐ Replacement

To replace the upper transport, reverse the above procedure paying special attention to the following:

1. Replace and secure the upper transport first. Make sure the reference holes on the transport are placed exactly on the reference bosses on the upper base before securing with the screws removed in steps 2 and 3.

2. Attach the main belt to the upper transport gear and replace the belt cover, as removed in step 5.

3. Replace the middle part of the main belt under the tension roller, as removed in step 4.

4. Refer to the Adjustments section to check the main belt tension. Check the belt does not foul other cables and connectors in the area before replacing the link cable cover.

5. Present the link cable cover slightly to the rear of the cable bracket. Slide the cover towards the front to engage the remaining screws at the rear end and the tang at the front. Make sure all cables are securely and neatly contained before replacing the cover screws.

Tang

BV Entry Transport ‐ Removal

The pre‐acceptor, escrow, reservoir and link cable bracket must be removed, and the tension roller belt detached, before removing the BV entry transport.

1. On the right‐hand side:

Remove one screw from the gear bracket on the side of the BV entry transport and move the bracket fully up, to access more screws under the bracket.

2. On each side:

Remove two screws securing the BV entry transport to the upper module base.

3. On the left‐hand side:

At the front of the link cable assembly, disconnect the connector (UFHS) attached to the BV entry transport.

4. Pull up the BV entry transport to remove, making sure the main tension belt is fully detached.

BV Entry Transport ‐ Replacement

Replacement of the BV entry transport is the reverse of the above procedure paying special attention to the following:

1. When replacing the BV entry transport, make sure the reference holes of the transport are placed exactly on the reference bosses of the upper base.

2. Refer to the “Adjustments” section to check the main belt tension. Check that the belt does not foul other cables and connectors in the area before replacing the link cable cover.

Separator to Escrow/Reservoir Timing Belts ‐ Removal

1. On the right‐hand side:

Remove one screw from the small belt cover and remove the cover.

2. Remove the forward belt between the escrow and the separator.

3. On the left‐hand side:

Loosen two screws from the escrow belt cover (old type) and pull the cover up to remove.

or,

On the new type belt cover loosen two screws (L) and remove the top screw (R) and pull the cover up to remove.